Blog Details

Casa Blogue

How to reduce material costs in mass production?

2025-07-31

Reducing material costs in mass production requires comprehensive control of the entire process, from design optimization and process innovation to supply chain management. The following are seven proven core strategies:

1. Cost Reduction in the Design Phase (Source Control)

Uniform Material Design

Establishing a corporate material database and prioritizing standard parts across product lines can reduce procurement complexity by over 30%.

Increasing part reuse through modular design. For example, one company increased mold reuse by 50% through universal interface design.

Lightweighting and Subtractive Design

Using topology optimization technology, Reducing material usage while maintaining strength, typical cases show a 15%-20% reduction in raw material usage.

II. Process and Production Optimization

Precision Cutting Technology

Using nesting software to optimize sheet metal cutting paths, metal sheet utilization can be increased from 65% to 85%. Continuous processing (such as serial cutting of multiple aluminum profile parts) reduces scrap generation, reducing material loss per piece by 12% during mass production.

Waste Recycling System

Establishing a scrap recycling and melting system to remelt and reuse aluminum alloy processing scrap can reduce raw material procurement by 8%-10%.

Blog Details

Casa Blogue

How to reduce material costs in mass production?

2025-07-31

1. Cost Reduction in the Design Phase (Source Control)

Uniform Material Design

Establishing a corporate material database and prioritizing standard parts across product lines can reduce procurement complexity by over 30%.

Increasing part reuse through modular design. For example, one company increased mold reuse by 50% through universal interface design.

Lightweighting and Subtractive Design

Using topology optimization technology, Reducing material usage while maintaining strength, typical cases show a 15%-20% reduction in raw material usage.

II. Process and Production Optimization

Precision Cutting Technology

Waste Recycling System

Establishing a scrap recycling and melting system to remelt and reuse aluminum alloy processing scrap can reduce raw material procurement by 8%-10%.

Machining CNC

Mecânica de ensaio BGA para carcaças de tomadas

Soquete de ensaio

Soquete de ensaio de portador de azimote

Soquete de teste personalizado

Soquete de ensaio Loranger

Injeção moldando

Moldagem

Injecção

Material de plástico

Componente eletrônico

Eletrólise de chumbo

Capacitor de eletrólise em forma de chifre

Capacitor eletrolítico de montagem de superfície

Eletrolisadores de óxido sólido

Pinhas

PIN POGO

Pontas de prova

Pin de curva

Pin do recipiente

Módulo de IGBT

Mini microscópio

Machining CNC

Mecânica de ensaio BGA para carcaças de tomadas

Soquete de ensaio

Soquete de ensaio de portador de azimote

Soquete de teste personalizado

Soquete de ensaio Loranger

Injeção moldando

Moldagem

Injecção

Material de plástico

Componente eletrônico

Eletrólise de chumbo

Capacitor de eletrólise em forma de chifre

Capacitor eletrolítico de montagem de superfície

Eletrolisadores de óxido sólido

Pinhas

PIN POGO

Pontas de prova

Pin de curva

Pin do recipiente

Módulo de IGBT

Mini microscópio

How to reduce material costs in mass production?